Manual Inspection
People fatigue, distraction, and shift-to-shift inconsistency leave quality to chance.
2D Automated
Visual Inspection
Reduce scrap, rework, and missed defects with an inline AI inspection system at production speed, without waiting for a labelled defect dataset.
Up to 30%
lower defect-related losses
Up to 25%
higher line efficiency
100%
inline inspection coverage
Stop Letting
Surface Defects
Become Production Cost
Manual checks miss defects. Sampling leaves most products uninspected. Rule-based vision breaks when defect appearance, lighting, material, or surface conditions change. AIxEye gives manufacturers a faster path to inline surface inspection.
Sample-Based Checks
Only a fraction of production is ever seen — the rest ships uninspected.
Rule-Based Vision
Rigid rules break the moment material, lighting, or defect type changes.
Built for the Defects That Hurt Quality and Margin
If the defect is visible on the product surface and affects quality acceptance, AIxEye is the right place to start.
Less Setup, Faster Start.
Most AI inspection projects slow down before they begin because teams need to collect and label enough defect examples. AIxEye removes that delay. Its next-generation AI detection model learns from just a few images of acceptable products and flags meaningful deviations, without needing to be trained on every possible defect type in advance.
"This matters when defects are rare, inconsistent, unpredictable, or difficult to reproduce."
WHAT THAT MEANS FOR YOUR TEAM:
Faster inspection feasibility assessment
Less upfront data collection
Faster setup for new products or material changes
Better coverage for irregular or unexpected defects
What AIxEye Helps You Improve
For Operations
- Reduce defect-related losses
- Protect throughput
- Lower rework and scrap
- Reduce dependency on manual inspection
- Improve line-level visibility
For Quality
- Increase inspection coverage
- Improve defect detection consistency
- Reduce missed visible defects
- Create traceable inspection records
- Support faster quality review
A Turnkey 2D Inspection System, Not Just an AI Model
AIxEye will be delivered as an end-to-end inline inspection system configured to your production line needs.
The result is an end-to-end, AI-powered defect detection system configured around the product, defect profile, line speed, lighting, installation space, and production environment.
AIxInsight
AI Detection
AIxLight
AIxCore
Operator Review
PLC / MES
Industrial cameras
A deployment can include:
Industrial Imaging
- Industrial cameras selected for the application
- Custom-engineered lighting through AIxLight
AI Processing
- On-premise edge AI processing through AIxCore
- Machine vision algorithms for defect detection
Inspection &
Traceability
- Inspection software and operator review
- Local inspection records and traceability through AIxInsight
Line Integration
- PLC and MES integration
- Robot or sorting integration for automated rejection
Designed for Real Production Challenge
AIxEye is built for manufacturing environments, not controlled lab demos.
It can be integrated into existing production lines or deployed as part of a new line setup.
Lighting conditions
Camera placement
Line speed
Material variation
Existing equipment
Product movement
Installation Limits
Operator workflow
Surface behaviour
From Detection to Action
01
Capture
Industrial cameras and lighting capture the product surface.
02
Detect
Advanced visual AI model identifies visible defects.
03
Review
Operators can review results through the inspection interface.
04
Record
Inspection data is stored for traceability and reporting.
05
Act
The system can send outputs to PLCs, robots, sorting systems, or rejection mechanisms.
06
Analyze
Inspection data can feed AIxInsight and AIxCause for trend monitoring and root-cause investigation.
Relevant Applications
Surface and Flaw Detection
Detect scratches, stains, dents, cracks, contamination, and visible surface irregularities inline at production speed.
Continuous Web Inspection
Inspect textiles, paper, board, film, sheet metal, and flexible packaging as they move through production.
Print and Pattern Inspection
Identify print issues, pattern irregularities, colour variation, and visible appearance defects.
Automated Sorting and Rejection
Send inspection outputs to PLCs, robots, or sorting systems to separate defective products from accepted output.
Quality Traceability
Store inspection results for review, reporting, and quality investigation with full image evidence.
AI Inspection Built
for Your Industry
Each industry has unique inspection demands. AI-innovate
configures every system accordingly.
Metal Manufacturing
Continuous inspection for scratches, dents, cracks, corrosion, weld defects, and surface imperfections.
Textile Manufacturing
Continuous inspection for fabric defects, loose threads, pattern irregularities, and surface variations.
Paper Manufacturing
Continuous inspection for tears, wrinkles, holes, stains, coating defects, and edge cracks.
Packaging & Logistics
Continuous inspection for label errors, seal defects, damaged packages, barcode verification, and missing items.
Why Manufacturers Choose AIxEye
AI Inspection Results From
Real Production Lines
Case Study
AI-Powered Textile Defect Detection
Helping textile manufacturers automate quality inspection, reduce manual QC effort, and gain real-time insight into defect formation and production trends.
Industry
Textile Manufacturing
Application
Defect Detection
Technology
Machine Vision | Edge AI | Computer Vision
Deployment
Continuous Production Line
Case Study
AI-Powered Quality Assurance for Aluminum Strip Production
Helping aluminum manufacturers automate surface inspection, classify defects, and connect quality issues to process conditions in real time.
Industry
Aluminum / Metal Manufacturing
Application
Surface Quality Inspection and Process Optimization
Technology
Machine Vision | Edge AI | Computer Vision | Data Analytics
Deployment:
Production Line
Case Study
AI-Powered Polymer Surface Inspection
Helping polymer manufacturers automate visual inspection, detect surface anomalies, reduce manual QC effort, and improve production planning through AI-powered quality intelligence.
Industry
Polymer / Plastics Manufacturing
Application
Surface Defect Detection and Quality Assurance
Technology
Machine Vision | Edge AI | Computer Vision | Data Analytics
Deployment
Continuous Production Line
Case Study
AI-Powered Inspection for Continuous Metal Coating
Helping metal coating manufacturers detect surface defects, reduce manual QC effort, and connect coating quality issues to suppliers, raw materials, and production conditions.
Industry
Metal Coating / Manufacturing
Application
Coating Defect Detection
Technology
Machine Vision | Edge AI | Computer Vision | Data Analytics
Deployment
Continuous Production Line
Case Study
AI-Powered Quality Assurance for 3D Printing
Helping high-volume 3D printing operations detect major defects, identify early-stage failures, reduce waste, and improve production efficiency.
Industry
Additive Manufacturing / 3D Printing
Application
Defect Detection and Process Monitoring
Technology
AI | Machine Vision | Sensor Analytics | Time-Series Analysis
Deployment
Multi-Printer Production Environment
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Ready to Reduce Surface Defects
Before They Reach the Next Stage?
Test whether AI inspection is suitable for your application before committing to a pilot or full deployment.
AIxLab provides early evidence, clearer technical direction, and a stronger basis for selecting the right inspection approach.
